Hongtuo internal circulation dehumidification series injection molding machine is a new generation of injection molding equipment developed based on the traditional injection molding machine technology. It can meet the stable transmission of melt, accurate injection control,effective guarantee of plasticization quality and equipment operation coordination. It does not need to use the drying function of the auxiliary machine to put the melt in the process.Hongtuo internal circulation dehumidification series injection molding machine is a new generation of injection molding equipment developed based on the traditional injection molding machine technology. It can meet the stable transmission of melt, accurate injection control,effective guarantee of plasticization quality and equipment operation coordination. It does not need to use the drying function of the auxiliary machine to put the melt in the process.
Moisture,volatile additives and low molecular gas raw materials are directly discharged,with the characteristics of high performance, high efficiency, good stability and long effective service life. For special engineering plastics that are prone to the production of small molecular volatiles and very low moisture content in the processing process, the internal circulation dehumidification series injection molding machine can effectively remove the gases generated during the processing process, easily solve the problem of unqualified product performance indicators
caused by poor dehumidification, and avoid high energy consumption problems caused by drying for a long time. In addition to showing good adaptability to the processing of biodegradable plastics and high proportion of recycled plastics, it can also meet the strict requirements of the drying effect of transparent plastic parts.
Internal circulation dehumidification injection molding can streamline processing molding equipment, save equipment space, save labor and material costs, and have obvious value advantages. At the same time, it can effectively avoid the problem of poor product molding quality caused by mixed with a large number of gases in the melt.
Internal circulation dehumidification series injection molding machine as an important branch of the injection molding machine market, will lead Innovative design of injection molding machine,help to promote the green and low-carbon sustainable development of the plastics industry.
Application field
In line with the injection molding industry where all raw materials need to be dried to remove moisture in order to be processed and produced, the focus is on the processing field of ABS, PET, PC, PA, POM, PMMA, engineering plastics and biodegradable plastics that are easy to absorb moisture.
-Biodegradable plastic products:Raw materials usually use underwater granulation, raw materials contain a variety of small molecules, water, drying is a necessary process. The use of Macro inner cycle dehumidification series injection molding machine can be directly produced without drying, and the products are easy to debug and have good quality.
-Transparent plastic product:Transparent plastic injection molding, the need for dehumidification and drying must meet the standard, otherwise it is easy to appear the appearance quality defects that can be identified by the naked eye, especially the thick wall products are more difficult to process, and the macro cycle dehumidification series injection molding machine can easily solve such problems.
-Engineering plastics and high temperature dehumidification drying plastics:Engineering plastics and modified plastics have special functions, injection molding applications are very wide, but the need for high temperature dehumidification drying, removal of small molecular volatiles and reduce water content, in order to produce qualified injection molding products, macro inner cycle dehumidification series injection molding machine can easily solve the problem of dehumidification drying unqualified and high energy consumption.
-Recycled material:The recycling process of recycled plastics, after several decomposition, small molecule content or moisture content is high, in the injection process, the quality of the product, whether gloss or internal performance, has a great impact, conventional drying, dehumidification means, it is difficult to solve these difficulties, and macro inner cycle dehumidification series injection molding machine is developed to solve this problem, can be perfectly solved. The application prospect is broad and the potential is huge.
经过优化设计的5点式双曲肘锁模机构,具有开、合模速度快、平稳、省能的特点 ;
差动式特快锁模功能,有效的缩短了成型周期时间,提高了机器的工作效率 ;
可靠的低压保护功能,大大地延长了模具的使用寿命 ;
锁模 T 形槽使模具安装更加方便快捷。
锁模和顶出行程采用高精度电子尺控制,设定精度可实现 ±0.1mm。低压保护和顶出行程设置更直观、更简单 ;
高钢性抗磨损镀硬铬导柱,具有高精度、高拉力、高强度、长寿命
前置式机械保险杆
采用短捷有力的双缸射出系统和高精度线性导轨,配合低惯量高响应射出机构,确保射出动作平稳及定模板无变形,优化设计螺杆组件,达到更好的塑化效果。自动清枓,防流涎、防冷启动延时等功能,确保工作的高效、简便、安全。
双射移油缸,提高注射平稳。高速液压马达;螺杆料筒上拆式结构,更换便捷。低速大扭矩液压马达驱动螺杆转动,塑化性能极佳。
内置式高效冷却器体积小,冷却效率高,油路简单,确保温度稳定;注射、保压压力闭路控制,背压精密控制;专业塑化和射出解决方案;高强度的机械结构设计,保障持久精密。
双平行线性导轨,提高注射平稳性及响应速度。优化设计的双金属螺杆,原料适用性广、经久耐用。
针对各种原料和工艺,提供齐全的专业螺杆料筒组合,并可提供多种材质,供客户选用,提升用户产品品质。
塑料螺杆机筒由自身十几年的自主研发生产经验
螺杆和塑机在塑料产品上达到一对一高效匹配, 使塑机的产量更加稳定和高效
自动定量润滑系统。根据开、合模次数多少来自动控制润滑,保证锁模,机械更稳定、可靠,寿命更长;
整机重要摩擦部分全部设置润滑点,机铰部分采用集中供油系统,电动润滑泵由电脑控制将润滑油自动送到各润滑点,润滑简单高效;
TFT 真彩显示,人机操作界面
采用专用控制系统,控制速度大大提高,高像素(800*480)大容量的TFT真彩显示屏,显示内容更 加丰富,使工艺调整更直观、操作更简单、功能更 加完善。并可模拟机器动作。电脑系统彩色显示屏(触模式可选)模具成型工艺数据库,100项以上,多 国语言文字切换,1/0 检测显示,成型数据记录及可 视化图标分析,设备保养提醒检测,模内检测功能(可 选装置),高稳定国际名牌电器零件,各动作工况实 时监视功能,生产资料检测功能,故障报警显示功能, 注射压力转保压功能,三色报警,电机过载保护, 前后门紧急停止按钮,变频节能,机械手接口(可选欧规),加热固态继电器控制,计算机网络集中控 制系统。
独特的高效,低噪音液压回路设计,极少焊接的液压回路布局, 压力、流量比例控制,高性能的液压元件,油温过热预警, 液压阀设置在对应工作油路就近处,减少液压冲击,油路反 应更加灵敏快捷。大流量插装阀,快速机油路系统,确保整 机动作快速平稳,全系列配备注射插装油路及背压装置,提 高了射出速度和精度。
高端配置,超强省电效果,品质超群 ! 加强型伺服节能注塑机,在正常和极端生产环境中工作非常稳定,无报警 ( 如高压,快速等 ) 输出功率随负载变化而变化,不存在多余能量的浪费。冷却极端电机不工作,耗电为0。伺服节能注塑机相比传统注塑机可节省 20%-80%,给您带来真正的省电享受,经济效益显著。
成型稳定性极佳:伺服驱动系统,压力、流量采用闭环控制,相比较传统注塑机,成型重复精度明显提高
油温恒定:伺服电机按比例输出液压油,避免多余热量产生。液压油甚至不需要冷却实现大幅度节水
响应速度快:伺服驱动响应迅速,快速启动时间比传统注射提高 50%
大幅节能:在等条件下,相比传统定量泵注塑机节能 20%-80%
超性能环保:整机运行低噪音,低速运行更宁静
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